HVD 450
The HVD 450 is a unique, wear-free switching and management system for discharging high voltage DC links. Discharging is done through a discharge resistor provided by the customer.
Instead of using mechanical contactors to switch the discharging process, the HVD 450 comes with a unique high voltage transistor which works wear-free. This gives the device a long service life and eliminates the need to regularly replace expensive high-voltage contactors. In addition, the HVD 450 enables intelligent monitoring of the discharging process and stops it in the event of faults
Measure. Monitor. Repeat.
For better insights, better decision-making and better process performance.
Key Benefits & Features
- SiC-based solid state contactor
- Wear-free switching of high voltage DC links
- Fast discharge times due to high current (8A per device, multiple devices in parallel are possible to multiply the current)
- Integrated current and voltage monitoring
- Robust and intelligent replacement for discharging contactors
- Status outputs and signalling of potential hazards

Typical Applications
- Discharge of DC links up to 1500 V
- Energy storage discharge systems in high-voltage applications
- Replacement of mechanical contactors in discharge circuits
- Real-time monitoring of voltage and current during discharge
- High-voltage systems requiring wear-free, reliable discharge control
- Industrial and energy applications using PLC-controlled discharge systems
As industries shift to higher voltages of up to 1500V in DC links, efficient energy storage and discharge systems are crucial. Traditionally, mechanical contactors were used but faced wear and tear when switched under load.
The HVD 450 eliminates this issue by seamlessly switching discharge circuits without wear down, ensuring long-lasting performance. It integrates precise current and voltage monitoring for realtime surveillance of the discharge process. Control is simple and efficient with a standard 5-24V signal from a PLC.
The device provides comprehensive feedback on the discharge process, including potential errors or hazards. Experience the future of discharge technology with the HVD 450.
| Section | Terminal | Description | Specification |
|---|---|---|---|
| Load Output | T-21/22 (+) T-25/26 (−) | DC link discharge output | Max. DC link voltage (Uc): ≤ 1500 V Max. discharge current (Ic): ≤ 8 A Limit current alarm (Ig): ≥ 9.6 A Residual voltage: < 10 V Discharge time constant (τ): 100 ms … 10 s |
| DC Link Input | T-17/18 (+) T-25/26 (−) | DC link voltage measurement | Measurement range: 0 … 1500 VDC |
| Discharge Status Output | T-5 (+) T-6 (−) | Discharge status signal | Signal: ON = LOW (~3 V) Open collector output Output rating: 5 … 30 VDC, I ≤ 50 mA |
| Error Status Output | T-7 (+) T-8 (−) | Error indication signal | Signal: ON = LOW (~3 V) Open collector output Output rating: 5 … 30 VDC, I ≤ 50 mA |
| Start Signal Input | T-9 (+) T-10 (−) | Discharge start command | Start signal level: 5 … 30 VDC (High level) |
| Power Supply | T-3 (+) T-4 (−) | Auxiliary power supply | Supply voltage: 24 VDC (18 … 30 VDC) Power consumption: max. 1 W |
| Protective Earth | T-1 / T-2 | PE / grounding | Additional grounding via ME-MAX board contact when mounted on grounded DIN rail |
| LED Indicators | Front LEDs | Device status indication | Green LED: Power / supply on Red LED: Error / failure Yellow LED: Discharge active |
Why Choose Process Networks?

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Long-Term Support & SLAs
Most customers stay with us for years because we stay with them providing ongoing maintenance, calibration and on-site service.

Proven Field Experience
Thousands of instruments installed and tens of thousands points monitored daily on systems we support.









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