FlowSwitch FS 780E
The measurement system of the FS 780 is based on the triboelectric effect. Particles collide permanently with each other and are charged in a natural way.
If these elec- trically charged particles are flying next to the sensor rod of the FS 780 or touch it, the particles are detected via a charge transfer. Resting particles, such as deposits etc., do not affect the measurement. An installation into an existing exhaust duct is possible without any problems.
Measure. Monitor. Repeat.
For better insights, better decision-making and better process performance.
Key Features & Benefits
- Prevents uncontrolled dust emissions and unnecessary cleaning due to damaged dust filters
- Ensures recircled air is always clean
- Ensures that strict emission limits are fulfilled
- Saves the company from investing into additional police/ emergency filters
- Very reactive and fast detection of filter damage- Is not affected by dust buildup on the rod
- Wear- and maintenance free- Easy to install into existing air ducts
- Adjustable sensitivity and damping
- Very flexible, can be used for nearly all applications, with multiple options

Typical Applications
- Heavily contaminated air systems
- Bag and cartridge filter monitoring
- Clean air side filter surveillance
- Air recirculation systems in factories
- Processes with strict external emission limits
- Dust recovery and dust reuse applications
- Industrial filtration systems
- Continuous and non-continuous dust monitoring processes
Function
The measurement system of the FS 780 is based on the triboelectric effect. Particles collide permanently with each other and are charged in a natural way. If these elec- trically charged particles are flying next to the sensor rod of the FS 780 or touch it, the particles are detected via a charge transfer. Resting particles, such as deposits etc., do not affect the measurement. An installation into an existing exhaust duct is possible without any problems. The sensor is available either with a relay or with ana- log output (4-20 mA).
More info
The sensor rod can be individually selected between 45 and 800 mm length. A wide tem- perature range can be addressed with optional versions for 130°C, 200°C or 290°C process temperature, and ATEX zone 2 and 22 are possible. The sensor material is prepared for use in the food industry. Alternative sen- sor isolations made out of PA or PTFE and seals out of NBR, FPM or silicone are available. In addition, several settings at the sensor can be adjusted, e.g. for sensitivity and damping. To install a FS 780 a threaded socket is welded onto the pipe and a small hole for the sensor rod drilled.
The sen- sor is fixed on the socket. The rod length should be at least 1/3 of the pipe diameter and the rod must not touch the opposite side. The sensor can also be connected with a Tri-clamp adapter. Calibration is done manually and allows to adapt the sensor to any process.
| Parameter | Specification |
|---|---|
| Housing material | Stainless Steel (1.4305) |
| Sensor rod material | Stainless Steel (1.4571) |
| Rod length | 45 – 800 mm, customized |
| Mechanical connection | G 0.5” (standard) G 1.5” (high temperature versions) Tri-clamp adapter (optional) |
| Ambient temperature | -20°C to +70°C |
| Process temperature | -20°C to +90°C 130°C, 200°C, 290°C (optional) |
| Process pressure | 0 – 6 bar |
| Protection class | IP67 |
| Ex protection / ATEX | Optional Zone 2 or Zone 22 |
| Power supply | 17 – 31 VDC |
| Current consumption | Max. 60 mA (relay version) Max. 90 mA (analog version) |
| Output | Relay or 4–20 mA |
| Switching voltage | 48 VAC or 48 VDC (relay version) |
| Switching current | Max. 1 A (relay version) |
| Output load | < 500 Ω (analog version) |
| Adjustment parameters | Sensitivity, damping |
| Calibration | Manual |
| Indicators | LEDs inside the housing |
Why Choose Process Networks?

ISO-Certified Quality
Our ISO 9001:2015 quality management system ensures full traceability across design, installation, calibration and support.

Technical Expertise You Can Reach
When you contact us, you speak directly to an expert — not a call centre.

Trusted Supplier Partnerships
Exclusive access to premium instrumentation from leading global manufacturers in Germany, Japan, the US and across Europe.

Long-Term Support & SLAs
Most customers stay with us for years because we stay with them providing ongoing maintenance, calibration and on-site service.

Proven Field Experience
Thousands of instruments installed and tens of thousands points monitored daily on systems we support.









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Office
Process Networks Ltd,
Unit K20 Drinan Enterprise Centre,
Swords, Co. Dublin, K67 NN59
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